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Nortel Networks Speeds Design and Cuts Costs for IP Access Switch

NortelNortel Networks' Versalar Switch Router 15000 is a dedicated Internet protocol access switch with extremely high port density, providing access, traffic management, and accounting information for over 1,000 simultaneous Internet protocol sessions. The Versalar 15000 was designed for the rapidly growing areas of leased line concentration, virtual private networking, and remote point-of-presence (POP) back-haul concentration for Internet and carrier networks. In the process of designing the Versalar 15000, the Nortel design team was tasked with rapidly completing the project while still meeting stringent cost, quality, and performance goals. Though the team was very familiar with ASIC solutions, their investigation of the alternatives revealed that in many cases, programmable logic would do a better job of reducing development costs, reducing risk, and shortening time-to-market. For some of the team members, it was their first exposure to high-density programmable logic, but by the end of the project, they had designed over 200 Altera devices into each switch, including FLEX 10KA and MAX® 7000 devices, some up to 50K gates in size. Nortel hardware engineering manager Kevin Klapper said, "A year or two ago, many of these designs would have required ASICs. For this project, we designed in programmable devices that are going to remain in the product throughout its lifespan."

Nortel Networks' choice of programmable logic was influenced by the presence of embedded array blocks (EABs) in Altera's FLEX 10K devices. EABs are better suited to the deep memory functions needed in many communications applications, and their speed and resource efficiency meant that the design team's performance and cost goals could be easily met with Altera's products. Another large factor was the streamlined design flow: the team desired a pushbutton approach to facilitate quick design turnaround, and they were able to create one with the high level of integration between the tools from Altera and Synplicity. The team also avoided the expense and delay of ASIC respins, since they were able to make design modifications as needed, in real time. Assisted by Altera programmable logic, Nortel Networks' design team was able to complete their project in 15 months, from concept to first customer shipment. "If we had developed new ASICs," said Klapper, "it would have added at least three months to the design cycle."

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